VITRONIC

Real-time 3D weld bead precision inspection system

Model VIRO WSI

System overview
- Used globally to inspect welding and brazing joints in the production processes of hundreds of products, including chassis components, bodies, wheels, seats, exhaust systems, etc.
- Automation of weld core inspection (simultaneous rework) reduces production time and costs.
- Ensures thorough and objective inspection of produced parts according to various quality criteria, leading to significant quality improvement.
- Compatible with existing production lines with an End-to-End automation chain (from assembly to automatic rework process).
- Capable of inspecting multiple welding locations with a single inspection system.
- Faster inspection than welding, records 2D and 3D images, providing optimal reliability

Video

Key functionsand features

  • The use of AI/Deep Learning technology enables reliable detection of welding defects.
  • Various defects detection based on welding methods : bead length, position, width, outer diameter, inner diameter, overwelding, undercut, porosity, spatter, etc.
  • Product quality monitoring and documentation of statistics/analysis are possible.
  • Easy inspection program and settings (templates for different welding types, semi-automation of allowable tolerance calculation, etc.)
  • Detailed inspection results and parameters are verified through 3D visualization.
  • Inspection of flat brazing weld beads and high-reflectance materials such as aluminum is also possible.
  • Automatic inspection and calculation of welding defect locations allow for manual, automatic, and robot-based rework.
Easy program setup
Inspection criteria setup screen
Database analysis, and statistics